Pro-Wedge
VM-20 Parts ID Manual
Model Number: VM-20AU/A
Revision: B
© Copyright 2021 by DEMTECH Services, Inc.
All Rights Reserved
Scope of Manual:
This manual contains diagrams and related parts lists to identify potential
service/spare parts for your DEMTECH Services, Inc. Pro-Wedge VM-20.
The text of this publication, or any part thereof, may not be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, storage in an information retrieval system, or otherwise, without prior written permission of DEMTECH Services, Inc.
Notice
Patents have been granted and/or patent applications are pending or are in the process of preparation on all DEMTECH Services, Inc. developments.
The material in the manual is for informational purposes only and is subject to change without notice.
DEMTECH Services, Inc. assumes no responsibility for any errors that may appear in this manual.
Manual Number: 100-PARTS ID MANUAL/VM-20/AU, Revision: B
DEMTECH Services, Inc.
6414 Capitol Avenue Diamond Springs, CA 95619 U.S.A.
Telephone: (530) 621-3200
Toll Free: (888) 324-9353
Fax: (530) 621-0150
TABLE OF CONTENTS
1 Order Instructions…………………………………………………page 1
1.1 VM-20AU/A – ASSY, 2” WEDGE WELDER (Parts ID)………………………………………Page 2
1.2 VM-20AU/A – ASSY, 2” WEDGE WELDER (Parts List)…………………………………….Page 3
1.3 VM-20AU/A – ASSY, 2” WEDGE WELDER CONTD. (Parts List)…………………………..Page 4
1.4 100-200AU/KIT/A – ASSY, AUTO ENGAGE KIT (Parts ID)…………………………………Page 5
1.5 100-200AU/KIT/A – ASSY, AUTO ENGAGE KIT (Parts List)……………………………….Page 6
1.6 100-225W/A – ASSY, REAR TRAVEL ROLLER, WIDE (Parts ID)………………………….Page 7
1.7 100-225/A – ASSY, FRONT TRAVEL ROLLER (Parts ID)…………………………………..Page 7
1.8 100-225W/A – ASSY, REAR TRAVEL ROLLER, WIDE (Parts List)………………………..Page 8
1.9 100-225/A – ASSY, FRONT TRAVEL ROLLER (Parts List)………………………………….Page 8
1.10 100-016/A – ASSY, CONTROL BOX, 110V (Parts ID)……………………………………..Page 9
1.11 100-016/A – ASSY, CONTROL BOX, 110V (Parts List)……………………………………Page 10
1.12 100-017/A – ASSY, CONTROL PANEL, 120V (Parts ID)…………………………………..Page 11
1.13 100-017/A – ASSY, CONTROL PANEL, 120V (Parts List)…………………………………Page 12
1.14 100-160A/A ASSY, 3/4” (45mm) COPPER, DUAL TRACK, 110V (Parts ID)………………Page 13
1.15 100-160A/A – ASSY, 2” (50mm) WEDGE, SOLID, COPPER, 110V (Parts List)…………..Page 14
1.16 100-16XXXX – ASSEMBLED WEDGE OPTIONS (Parts ID)………………………………Page 15
1.17 100-16XXXX – ASSEMBLED WEDGE OPTIONS (Parts List)……………………………Page 16
1.18 100-180/A – ASSY, LOWER FRAME (Parts ID)……………………………………………Page 17
1.19 100-180/A – ASSY, LOWER FRAME (Parts List)…………………………………………..Page 18
1.20 100-185/A – ASSY, SIDE FRAME (Parts ID)………………………………………………Page 19
1.21 100-185/A – ASSY, SIDE FRAME (Parts List)……………………………………………..Page 20
TABLE OF CONTENTS CONTD
1.22 100-190/A – ASSY, UPPER NIP ARM (Parts ID)…………………………………………..Page 21
1.23 100-190/A – ASSY, UPPER NIP ARM (Parts List)…………………………………………Page 22
1.24 100-191/A.1, .2, .3, and .4 – ASSY, UPPER CONTOUR ROLLER (Parts ID)……………..Page 23
1.25 100-191/A.1, .2, .3, and .4 – ASSY, UPPER CONTOUR ROLLER (Parts List)……………Page 24
1.26 100-191N/A – ASSY, UPPER CONTOUR ROLLER AXLE………………………………..Page 25
1.27 100-191N/A – ASSY, UPPER CONTOUR ROLLER AXLE………………………………..Page 26
1.28 100-15XXXX – NIP ROLLERS, Parts ID & Parts List………………………………………Page 27
Order Instructions
Refer to the diagrams and related parts lists on the following pages to identify potential service/spare parts for the Pro-Wedge. To locate a part, find it visually on the exploded assembly diagram and note its Reference Number. Next refer to the assemblies parts list to identify the corresponding Part Number using the Reference Number. When ordering parts, be sure to specify the Part Number not the Reference Number. ‘NS-Hardware’ refers to non-stock items, these parts are still available for order, please provide the part description to order NS-Hardware items.
Ref. # (This is not a Part #)# of Components in Assembly
VM-20AU/A – ASSY, 2” WEDGE WELDER
(Parts ID)
| PARTS LIST | |||
| REF. NO | PART NUMBER | DESCRIPTION | QTY |
| 1 | 100-002 | MATERIAL GUIDE, WELDMENT | 1 |
| 2 | 100-006A | COVER, NIP HEAD | 1 |
| 3 | 100-006B | LABEL, DEMTECH, NIP HEAD COVER | 1 |
| 4 | 100-016/A | ASSEMBLY, CONTROL BOX, 110V | 1 |
| 5 | 100-017/A | ASSEMBLY, CONTROL PANEL, 120V | 1 |
| 6 | 100-019/3 | HOUSING, CONTROL BOX, SPACER | 1 |
| 7 | 100-105 | SPROCKET, NIP DRIVE, 12 TOOTH, MODIFIED | 1 |
| 8 | 100-110 | SPROCKET, NIP DRIVE, 9 TOOTH, MODIFIED | 1 |
| 9 | 100-111 | GEAR, UPPER NIP DRIVE, 20 TOOTH, MODIFIED | 1 |
| 10 | 100-113 | AXLE PIN, MATERIAL GUIDE, SHAFT | 1 |
| 11 | 100-115/A | ASSEMBLY, IDLER GEAR | 2 |
| 12 | 100-120/3 | SHAFT, LOWER NIP, DRIVE | 1 |
| 13 | 100-120K | KEY, LOWER NIP DRIVE SHAFT, 1/8″ X 1/8″ X 3/8″ | 1 |
| 14 | 100-121 | GEAR, DRIVE SHAFT, 20 TOOTH, MODIFIED | 1 |
| 15 | 100-122 | BEARING, DRIVE SHAFT | 2 |
| 16 | 100-125 | SPROCKET, NIP UPPER/LOWER, 12 TOOTH, FAB/MODIFY | 2 |
| 17 | 100-125K | KEY, SPROCKET, 1/8″ X .119″ X 5/16″ | 2 |
| 18 | 100-139 | END SUPPORT, AXLE, UPPER NIP ROLLER | 2 |
| 19 | 100-140/A | ASSEMBLY, UPPER NIP ROLLER W/SPROCKET HUB W/ BEARINGS | 1 |
| 20 | 100-141 | AXLE, UPPER NIP ROLLER | 1 |
| 21 | 100-150/3 | SHAFT, UPPER NIP, DRIVE | 1 |
| 22 | 100-150K | KEY, UPPER NIP DRIVE SHAFT, 1/8″ X 1/8″ X 1-1/8″ | 1 |
| 23 | 100-155 | NIP ROLLER, HDPE COARSE KNURL, DUAL TRACK | 2 |
| 24 | 100-155E | EXTENSION, NIP ROLLER, SUPPORT | 1 |
| 25 | 100-155K | KEY, WOODRUFF, 3/16″ X 5/8″ | 2 |
| 26 | 100-160A/A | ASSEMBLY, 1 3/4″ (45mm) COPPER, DUAL TRACK, 110V W/ HEATERS AND T.C. | 1 |
| 27 | 100-160G | GUARD, WEDGE HEATERS/THERMOCOUPLE | 1 |
| 28 | 100-165.1 | COVER, CHAIN, UPPER | 1 |
| 29 | 100-175 | COVER, DRIVE CHAIN | 1 |
| 30 | 100-180/A | ASSEMBLY. LOWER FRAME | 1 |
| 31 | 100-181 | COVER, LOWER FRAME CHAIN | 1 |
| 32 | 100-185/A | ASSEMBLY, SIDE FRAME | 1 |
| 33 | 100-190/A | ASSEMBLY, UPPER NIP ARM | 1 |
| 34 | 100-191/A.4 | ASSEMBLY, UPPER CONTOUR ROLLER, (DOUBLE/TRIPLE), FOR THICK OR TEXTURED HDPE | 1 |
| 35 | 100-200AU/A/A.2 | ASSEMBLY, AUTO ENGAGE BRACKET | 1 |
| 36 | 100-200B/3 | SPACER, WEDGE LOCK RAIL | 1 |
| 37 | 100-205B | SCREW, SHOULDER, 10mm DIA X 20mm LONG X M8 THREAD, ALLOY STEEL | 1 |
| 38 | 100-205T/A | ASSEMBLY, TRIGGER / NIP PRESSURE LEVER | 1 |
| 39 | 100-210 | HEX NUT, NIP PRESSURE | 1 |
| 40 | 100-210A | JAM NUT, NIP PRESSURE | 1 |
| 41 | 100-212A/A | ASSEMBLY, EYE BOLT W/ BUSHING | 1 |
VM-20AU/A – ASSY, 2” WEDGE WELDER
(PartsList)
| PARTS LIST | |||
| REF. NO | PART NUMBER | DESCRIPTION | QTY |
| 42 | 100-212C | SCREW, SHOULDER, 8mm DIA X 12mm LONG X M6 THREAD, ALLOY STEEL | 2 |
| 43 | 100-225/A | ASSEMBLY, FRONT TRAVEL ROLLER | 2 |
| 44 | 100-226 | AXLE BOLT, TRAVEL ROLLER, FRONT, M10 X 25 | 2 |
| 45 | 100-277/A | ASSEMBLY, RAISED REAR TRAVEL ROLLER | 1 |
| 46 | 100-300.1 | CHAIN, UPPER NIP, #25 | 1 |
| 47 | 100-305 | CHAIN, LOWER NIP | 1 |
| 48 | 100-310 | CHAIN, DRIVE, #35 | 1 |
| 49 | 100-325 | HANDLE, CORE PIN | 2 |
| 50 | 100-399 | PLATE, SERIAL, PRO-WEDGE VM-20 | 1 |
| 51 | 100-400K | KEY, MOTOR, 1/8″ X 1/8″ X 7/16″ | 1 |
| 52 | 500-103AXL | GRIP, REAR HANDLE | 2 |
| 53 | NS-HARDWARE | SHIM WASHER, 8.14mm ID X 13.90mm OD X 0.5mm THICK, STAINLESS STEEL | 4 |
| 54 | NS-HARDWARE | NUT, HEX JAM, M8 X 1.25 X 13mm WIDE X 4mm HIGH, 18-8 STAINLESS STEEL | 2 |
| 55 | NS-HARDWARE | RING, RETAINING, EXTERNAL, 15mm SHAFT, STAINLESS STEEL | 1 |
| 56 | NS-HARDWARE | SCREW, M4 X 0.7 X 12mm LONG, SOCKET HEAD CAP, 18-8 STAINLESS STEEL | 1 |
| 57 | NS-HARDWARE | SCREW, M6 X 1 X 25mm LONG, SOCKET HEAD CAP, 18-8 STAINLESS STEEL | 5 |
| 58 | NS-HARDWARE | SCREW, M8 X 1.25 X 30mm LONG, SOCKET HEAD CAP, 18-8 STAINLESS STEEL | 2 |
| 59 | NS-HARDWARE | NUT, HEX, M5 X 0.8 X 8mm WIDE X 4mm HIGH, 18-8 STAINLESS STEEL | 4 |
| 60 | NS-HARDWARE | SCREW, M4 X 0.7 X 5mm LONG, PAN HEAD PHILLIPS, 18-8 STAINLESS STEEL | 11 |
| 61 | NS-HARDWARE | SCREW, M4 X 0.7 X 10mm LONG, PAN HEAD PHILLIPS, 18-8 STAINLESS STEEL | 1 |
| 62 | NS-HARDWARE | SCREW, M4 X 0.7 X 16mm LONG, PAN HEAD PHILLIPS, 18-8 STAINLESS STEEL | 2 |
| 63 | NS-HARDWARE | SCREW, M4 X 0.7 X 12mm LONG, FLAT HEAD PHILLIPS, 18-8 STAINLESS STEEL | 2 |
| 64 | NS-HARDWARE | SCREW, M4 X 0.7 X 16mm LONG, FLAT HEAD PHILLIPS, 18-8 STAINLESS STEEL | 7 |
| 65 | NS-HARDWARE | SCREW, M3 X 0.5 X 18mm LONG, FLAT HEAD PHILLIPS, 18-8 STAINLESS STEEL | 4 |
| 66 | NS-HARDWARE | WASHER, M4 REGULAR SPLIT LOCK, 18-8 STAINLESS STEEL | 1 |
| 67 | NS-HARDWARE | WASHER, M5 REGULAR SPLIT LOCK, 18-8 STAINLESS STEEL | 4 |
| 68 | NS-HARDWARE | WASHER, M6 REGULAR SPLIT LOCK, 18-8 STAINLESS STEEL | 1 |
| 69 | NS-HARDWARE | WASHER, M8 REGULAR SPLIT LOCK, 18-8 STAINLESS STEEL | 2 |
| 70 | NS-HARDWARE | WASHER, M4 FLAT, 4.3mm ID X 9mm OD X 0.8mm THICK, 18-8 STAINLESS STEEL | 1 |
| 71 | NS-HARDWARE | WASHER, M6 FLAT, 6.4mm ID X 12mm OD X 1.6mm THICK, 18-8 STAINLESS STEEL | 1 |
| 72 | NS-HARDWARE | NUT, HEX, M8 X 1.25 X 13mm WIDE X 8mm HIGH, NYLON-INSERT LOCK, 18-8 STAINLESS STEEL | 1 |
| 73 | NS-HARDWARE | SPRING, BELLEVILLE DISC, 10.2mm ID X 18.6mm OD X 0.7mm THICK, HIGH-CARBON STEEL | 2 |
| 74 | NS-HARDWARE | WASHER, 10.5mm ID X 22mm OD X 2.5mm THICK, OFF-WHITE NYLON | 3 |
| 75 | NS-HARDWARE | RIVET, 1/8″ BLIND, DOME STYLE, STAINLESS STEEL | 2 |
| 76 | NS-HARDWARE | RING, RETAINING, EXTERNAL, 3/8″ SHAFT, BLACK FINISH STEEL | 3 |
| 77 | NS-HARDWARE | RING, RETAINING, EXTERNAL, 8mm SHAFT, BLACK FINISH STEEL | 4 |
| 78 | NS-HARDWARE | RING, RETAINING, EXTERNAL, 6-8mm SHAFT, BLACK-FINISH STEEL | 2 |
| 79 | 100-225W/A | ASSEMBLY, REAR TRAVEL ROLLER, WIDE | 1 |
| 80 | 100-240 | BRACKET, TRAVEL ROLLER, REAR | 1 |
| 81 | 100-275 | BOLT, RAISED REAR TRAVEL ROLLER | 1 |
| 82 | NS-HARDWARE | WASHER, 10.5mm ID X 22mm OD X 2.5mm THICK, OFF-WHITE NYLON | 1 |
| 83 | NS-HARDWARE | PIN, DOWEL, 1/8″ DIA X 1″ LONG, 416 STAINLESSS STEEL | 1 |
VM-20AU/A – ASSY, 2” WEDGE WELDER CONTD. (Parts List)
100-200AU/KIT/A.2 – ASSY, AUTO ENGAGE KIT (Parts ID)
| PARTS LIST | |||
| REF. NO | PART NO | DESCRIPTION | QTY |
| 1 | 100-200AU/A.2 | ASSEMBLY, AUTO ENGAGE BRACKET | 1 |
| 2 | 100-205T/A | ASSEMBLY, TRIGGER / NIP PRESSURE LEVER | 1 |
| 3 | 100-200AU | BRACKET, WEDGE QUICK ENGAGE | 1 |
| 4 | 100-200L | LOCK MOUNT, WEDGE SLIDE, LOWER | 1 |
| 5 | 100-200M | CLAMP, HEATER CONDUIT | 1 |
| 6 | 100-324AU | SLIDE RAIL MECHANISM W/ CARRIAGE, AUTO ENGAGE SPECIFIC | 1 |
| 7 | NS-HARDWARE | SCREW, M4 X 0.7 X 14mm LONG, SOCKET HEAD CAP, 18-8 STAINLESS STEEL | 2 |
| 8 | NS-HARDWARE | SCREW, M4 X 0.7 X 20mm LONG, SOCKET HEAD CAP, 18-8 STAINLESS STEEL | 2 |
| 9 | NS-HARDWARE | SCREW, M3 X 0.5 X 22mm LONG, SOCKET HEAD CAP, 18-8 STAINLESS STEEL | 4 |
| 10 | NS-HARDWARE | SCREW, M3 X 0.5 X 18mm LONG, FLAT HEAD PHILLIPS, 18-8 STAINLESS STEEL | 4 |
| 11 | NS-HARDWARE | WASHER, M4 REGULAR SPLIT LOCK, 18-8 STAINLESS STEEL | 2 |
| 12 | NS-HARDWARE | WASHER, M4 FLAT, 4.3mm ID X 9mm OD X 0.8mm THICK, 18-8 STAINLESS STEEL | 2 |
| 13 | 100-199.1/A | ASSEMBLY, LOCK PIN | 1 |
| 14 | 100-201AU | BUSHING, 6mm ID X 10mm OD X 10mm LONG, OIL IMPREGNATED BRONZE | 1 |
| 15 | 100-205A | LEVER, NIP PRESSURE, W/ SLEEVE (100-205C) | 1 |
| 16 | 100-205C | SLEEVE BEARING, 10mm ID X 12mm OD X 12mm LONG, PTFE-LINED TIN BRONZE / STEEL | 1 |
| 17 | 100-205F | WASHER, FLAT, .140″ 1D X .410″ OD X .040″ THICK, WHITE ACETAL | 2 |
| 18 | 100-205G | WASHER, TRIPLE-WAVE, .205″ ID X .375″ OD X .005 THK X .041″ FH, 18-8 STAINLESS STEEL | 2 |
| 19 | 100-205T | TRIGGER, NIP LEVER RELEASE | 1 |
| 20 | 100-205D | BEARING, NEEDLE ROLLER, 8mm ID X 12mm OD X 10mm LONG, SINGLE SEAL | 2 |
| 21 | NS-HARDWARE | GREASE, TriGel-600SM, 4 OZ TUBE | 5 |
| 22 | NS-HARDWARE | ADHESIVE, THREADLOCKING LIQUID, RED | 1 |
| 23 | NS-HARDWARE | SCREW, SHOULDER, 8mm DIA X 30mm LONG X M6 THREAD, ALLOY STEEL | 1 |
| 24 | NS-HARDWARE | WASHER, 8.4mm ID X 18mm OD X 2.0mm THICK, OFF-WHITE NYLON | 1 |
100-200AU/KIT/A – ASSY, AUTO ENGAGE KIT (Parts List)
100-225W/A – ASSY, REAR TRAVEL ROLLER, WIDE (Parts ID)
100-225/A – ASSY, FRONT TRAVEL ROLLER (Parts ID)| PARTS LIST | |||
| REF. NO | PART NO | DESCRIPTION | QTY |
| 1 | 100-225W | TRAVEL ROLLER, REAR, WIDE | 1 |
| 2 | 100-232.1 | BEARING, TRAVEL ROLLER, FRONT | 2 |
| 3 | NS-HARDWARE | RING, RETAINING, INTERNAL, 22mm BORE, BLACK FINISH STEEL | 2 |
100-225W/A– ASSY, REAR TRAVEL ROLLER, WIDE(Parts List)
| PARTS LIST | |||
| REF. NO | PART NO | DESCRIPTION | QTY |
| 1 | 100-225 | TRAVEL ROLLER, FRONT | 1 |
| 2 | 100-232.1 | BEARING, TRAVEL ROLLER, FRONT | 2 |
| 3 | NS-HARDWARE | RING, RETAINING, INTERNAL, 22mm BORE, 400 STAINLESS STEEL | 2 |
100-225/A – ASSY, FRONT TRAVEL ROLLER (Parts List)
100-016/A – ASSY, CONTROL BOX, 110V & 220V (Parts ID)
| PARTS LIST | |||
| REF. NO | PART NO | DESCRIPTION | QTY |
| 1 | 100-016 | BOX, CONTROL, BOTTOM | 1 |
| 2 | 100-235 | MOUNT, CONDUIT | 1 |
| 3 | 100-446 | FITTING, CONDUIT | 1 |
| 4 | 100-450 | SWITCH, ON/OFF, MOTOR, 2 POLE | 1 |
| 5 | 100-450.1 | TOGGLE SWITCH, ON/OFF (POWER), 4 POLE | 1 |
| 6 | 100-451 | BOOT, ON/OFF SWITCH (GREY) | 1 |
| 7 | 100-451.1 | BOOT, ON/OFF, POWER (RED) | 1 |
| 8 | 100-CORD/VM-20/A | ASSEMBLY, POWER CORD, 120V & 220V W/O PLUG | 1 |
| 9 | NS-HARDWARE | PLUG, 1/2″ UNVENTED NYLON DOME, LOCKING, BLACK | 1 |
| 10 | NS-HARDWARE | SCREW, M5 X 0.8 X 16mm LONG, SOCKET HEAD CAP, 18-8 STAINLESS STEEL | 1 |
| 11 | NS-HARDWARE | NUT, HEX, M5 X 0.8 X 8mm WIDE X 4mm HIGH, 18-8 STAINLESS STEEL | 1 |
| 12 | NS-HARDWARE | WASHER, M5 REGULAR SPLIT LOCK, 18-8 STAINLESS STEEL | 1 |
100-016/A – ASSY, CONTROL BOX, 110V & 220V (Parts List)
100-017/A – ASSY, CONTROL PANEL, 120V (Parts ID)
| PARTS LIST | |||
| REF. NO | PART NO | DESCRIPTION | QTY |
| 1 | 100-017 | LID, CONTROL PANEL | 1 |
| 2 | 100-415 | CONTROL BOARD, MOTOR, 110V | 1 |
| 3 | 100-416 | POTENTIOMETER, PUSH BUTTON, MOTOR | 1 |
| 4 | 100-426 | CONTROLLER, TEMPERATURE, EZ-ZONE | 1 |
| 5 | 100-431 | RELAY, SOLID STATE, 25A, 3-32VDC, 240V | 1 |
| 6 | 100-455.1 | FUSE HOLDER, DOUBLE | 1 |
| 7 | 100-455.2 | FUSE HOLDER, SINGLE | 1 |
| 8 | 100-456 | FUSE, 20 AMP (110V MODEL) | 2 |
| 9 | 100-457 | FUSE, 1.5 AMP | 1 |
| 10 | NS-HARDWARE | NUT, M3 X 0.5 X 5.5mm WIDE X 4mm HIGH, HEX LOCK, NYLON-INSERT | 3 |
| 11 | NS-HARDWARE | NUT, M4 X 0.7 X 5.3mm WIDE X 5.3mm HIGH, HEX LOCK, NYLON-INSERT | 4 |
100-017/A – ASSY, CONTROL PANEL, 120V (Parts List)
ALTERNATE WEDGE STYLES FOR EITHER
110V OR 220V ASSY VERSIONS
100-160A/A ASSY, 3/4” (45mm) COPPER, DUAL TRACK, 110V (Parts ID)
| PARTS LIST | |||
| REF. NO | PART NUMBER | DESCRIPTION | QTY |
| 1 | 100-159B | MOUNT, PLATE (NEW) | 1 |
| 2 | 100-159C | SHOULDER BOLT, WEDGE MOUNT, 5mm DIA X 6mm LONG | 2 |
| 3 | 100-159D/3 | MOUNT, HEX, 3″ PRO-WEDGE | 1 |
| 4 | 100-160A | WEDGE, 1-3/4″, COPPER, SPLIT, SINGLE MOUNT | 1 |
| 5 | 100-160B | FINGER, FLOATING, AIR CHANNEL | 1 |
| 6 | 100-435 | ASSEMBLY, THERMOCOUPLE | 1 |
| 7 | 100-440/A | ASSEMBLY, CARTRIDGE HEATER SET, 110V, 400W | 1 |
| 8 | NS-HARDWARE | NUT, HEX JAM, M4 X 0.7 X 7mm WIDE X 2.2mm HIGH, 18-8 STAINLESS STEEL | 2 |
| 9 | NS-HARDWARE | SCREW, M4 X 0.7 X 35mm LONG, SOCKET HEAD CAP, 18-8 STAINLESS STEEL | 1 |
| 10 | NS-HARDWARE | SCREW, M4 X 0.7 X 12mm LONG, PAN HEAD PHILLIPS, 18-8 STAINLESS STEEL | 2 |
| 11 | NS-HARDWARE | WASHER, M4 REGULAR SPLIT LOCK, 18-8 STAINLESS STEEL | 2 |
| 12 | NS-HARDWARE | RING, RETAINING, EXTERNAL, 3/8″ SHAFT, STAINLESS STEEL | 8 |
| 13 | 100-160AS | WEDGE, 1-3/4″ (45mm), STAINLESS STEEL, DUAL TRACK | 1 |
| 14 | 100-161 | WEDGE, 2″ (50mm), COPPER, SINGLE TRACK | 1 |
| 15 | 100-161AS | WEDGE, 2″ (50mm), STAINLESS STEEL, SINGLE TRACK | 1 |
| 16 | 100-163A | WEDGE, 1 3/4″ (45mm), COPPER, SINGLE TRACK | 1 |
| 17 | 100-163AS | WEDGE, 1 3/4″ (45mm), STAINLESS STEEL, SINGLE TRACK | 1 |
100-160A/A – ASSY, 2” (50mm) WEDGE, SOLID, COPPER, 110V (Parts List)
100-16XXXX – ASSEMBLED WEDGE OPTIONS (Parts ID)
| PARTS LIST | |||
| REF. NO | PART NO | DESCRIPTION | QTY |
| 1 | 100-160A/A | WEDGE ASS’Y, 1 3/4″ (45mm), COPPER, DUAL TRACK, 110V W/ HEATERS AND T.C. | 1 |
| 1 | 100-160A/A.2 | WEDGE ASS’Y, 1 3/4″ (45mm), COPPER, DUAL TRACK, 220V W/ HEATERS AND T.C. | 1 |
| 2 | 100-160AS/A | WEDGE ASS’Y, 1 3/4″ (45mm), STAINLESS STEEL, DUAL TRACK, 110V W/ HEATERS & T.C. | 1 |
| 2 | 100-160AS/A.2 | WEDGE ASS’Y, 1 3/4″ (45mm), STAINLESS STEEL, DUAL TRACK, 220V W/ HEATERS & T.C. | 1 |
| 3 | 100-161/A | WEDGE ASS’Y, 2″ (50mm), COPPER, SINGLE TRACK, 110V W/ HEATERS & T.C. | 1 |
| 3 | 100-161/A.2 | WEDGE ASS’Y, 2″ (50mm), COPPER, SINGLE TRACK, 220V W/ HEATERS & T.C. | 1 |
| 4 | 100-161AS/A | WEDGE ASS’Y, 2″ (50mm), STAINLESS STEEL, SINGLE TRACK, 110V W/ HEATERS AND T.C. | 1 |
| 4 | 100-161AS/A.2 | WEDGE ASS’Y, 2″ (50mm), STAINLESS STEEL, SINGLE TRACK, 220V W/ HEATERS AND T.C. | 1 |
| 5 | 100-163A/A | WEDGE ASS’Y, 1 3/4″ (45mm), COPPER, SINGLE TRACK, 110V W/ HEATERS & T.C. | 1 |
| 5 | 100-163A/A.2 | WEDGE ASS’Y, 1 3/4″ (45mm), COPPER, SINGLE TRACK, 220V W/ HEATERS & T.C. | 1 |
| 6 | 100-163AS/A | WEDGE ASS’Y, 1 3/4″ (50mm), STAINLESS STEEL, SINGLE TRACK, 110V W/ HEATERS & T.C. | 1 |
| 6 | 100-163AS/A.2 | WEDGE ASS’Y, 1 3/4″ (50mm), STAINLESS STEEL, SINGLE TRACK, 220V W/ HEATERS & T.C. | 1 |
100-16XXXX – ASSEMBLED WEDGE OPTIONS (Parts List)
100-180/A – ASSY, LOWER FRAME (Parts ID)
| PARTS LIST | |||
| REF. NO | PART NO | DESCRIPTION | QTY |
| 1 | 100-122 | BEARING, DRIVE SHAFT | 1 |
| 2 | 100-125 | SPROCKET, NIP UPPER/LOWER, 12 TOOTH, FAB/MODIFY | 1 |
| 3 | 100-125K | KEY, SPROCKET, 1/8″ X .119″ X 5/16″ | 1 |
| 4 | 100-145 | SHAFT, LOWER NIP | 1 |
| 5 | 100-146 | BEARING, LOWER NIP SHAFT | 2 |
| 6 | 100-165A | STANDOFF, MALE/FEMALE, M4 X 0.7, STAINLESS STEEL | 2 |
| 7 | 100-180 | FRAME, LOWER | 1 |
| 8 | 100-182 | SCREW, LOWER NIP SHAFT, RETENTION | 1 |
| 9 | 100-183 | BRACKET, CHAIN TENSIONER, ADJUSTMENT | 1 |
| 10 | 100-183L | BRACKET, CHAIN TENSION ADJUST, LONG | 1 |
| 11 | 100-186/3 | FRAME, CROSS | 1 |
| 12 | 100-215B | PLATE, CAM MOUNT | 1 |
| 13 | 100-220A/A | ASSEMBLY, LOWER CONTOUR ROLLER | 2 |
| 14 | NS-HARDWARE | SCREW, M8 X 1.25 X 25mm LONG, HEX HEAD CAP, 18-8 STAINLESS STEEL | 1 |
| 15 | NS-HARDWARE | SCREW, M6 X 1 X 20mm LONG, SOCKET HEAD CAP, 18-8 STAINLESS STEEL | 4 |
| 16 | NS-HARDWARE | SCREW, M8 X 1.25 X 80mm LONG, SOCKET HEAD CAP, 18-8 STAINLESS STEEL | 1 |
| 17 | NS-HARDWARE | SCREW, M5 X 0.8 X 8mm LONG, PAN HEAD PHILLIPS, 18-8 STAINLESS STEEL | 1 |
| 18 | NS-HARDWARE | SCREW, SET, M5 X 0.8 X 6mm LONG, ALLEN CUP POINT, 18-8 STAINLESS STEEL | 1 |
| 20 | NS-HARDWARE | O-RING, .609″ ID X .139″ CS, 70 SHORE A, BLACK BUNA-N | 1 |
| 21 | NS-HARDWARE | RING, RETAINING, EXTERNAL, 19/32″ SHAFT, BLACK FINISH STEEL | 1 |
| 22 | NS-HARDWARE | PIN, DOWEL, 1/4″ OD X 3/4″ LONG, 416 STAINLESS STEEL | 4 |
| 23 | NS-HARDWARE | RING, RETAINING, EXTERNAL, 8mm SHAFT, BLACK FINISH STEEL | 1 |
| 24 | NS-HARDWARE | RING, RETAINING, INTERNAL, 7/8″ BORE, BLACK FINISH STEEL | 3 |
| 25 | 100-215A | CAM MOUNT, CONTOUR ROLLER, LOWER | 1 |
| 26 | 100-220A | CONTOUR ROLLER, LOWER, TAPERED | 1 |
| 27 | 100-221 | BEARING, CONTOUR ROLLER, LOWER | 2 |
| 28 | NS-HARDWARE | SCREW, M5 X 0.8 X 10mm LONG, SOCKET HEAD CAP, 18-8 STAINLESS STEEL | 1 |
| 29 | NS-HARDWARE | WASHER, M5 REGULAR SPLIT LOCK, 18-8 STAINLESS STEEL | 1 |
| 30 | NS-HARDWARE | RING, RETAINING, INTERNAL, 3/4″ BORE, ZINC CHROMATE PLATED STEEL | 2 |
100-180/A – ASSY, LOWER FRAME (Parts List)
100-185/A – ASSY, SIDE FRAME (Parts ID)
| PARTS LIST | |||
| REF. NO | PART NO | DESCRIPTION | QTY |
| 1 | 100-151/3/A | ASSEMBLY, UPPER NIP DRIVE SHAFT HOUSING | 1 |
| 2 | 100-175A | STANDOFF, M4 X 0.7 X 31mm LONG HEX, MALE-FEMALE, 18-8 STAINLESS STEEL | 5 |
| 3 | 100-185 | FRAME, SIDE | 1 |
| 4 | 100-185A | BRACKET, SIDE FRAME, HANDLE | 1 |
| 5 | 100-187/3 | STANDOFF, SPACER | 4 |
| 6 | 100-206A/3.1 | MOUNT, NIP PRESSURE LEVER, 5mm SCREW | 1 |
| 7 | 100-400 | MOTOR, DRIVE, MODEL 0161, MODIFIED | 1 |
| 8 | NS-HARDWARE | PLUG, SQUARE, 3/4″, PVC | 1 |
| 9 | NS-HARDWARE | SCREW, M5 X 0.8 X 16mm LONG, SOCKET HEAD CAP, 18-8 STAINLESS STEEL | 4 |
| 10 | NS-HARDWARE | SCREW, M8 X 1.25 X 20mm LONG, SOCKET HEAD CAP, 18-8 STAINLESS STEEL | 2 |
| 11 | NS-HARDWARE | SCREW, SET, M6 X 1 X 16mm LONG, ALLEN CUP POINT, 18-8 STAINLESS STEEL | 1 |
| 12 | NS-HARDWARE | WASHER, M5 REGULAR SPLIT LOCK, 18-8 STAINLESS STEEL | 4 |
| 13 | NS-HARDWARE | WASHER, M8 REGULAR SPLIT LOCK, 18-8 STAINLESS STEEL | 2 |
| 14 | NS-HARDWARE | SCREW, 10-32 X 5/8″ LONG, SOCKET HEAD CAP, 18-8 STAINLESS STEEL | 4 |
| 15 | NS-HARDWARE | PIN, DOWEL, 3/16″ OD X 3/8″ LONG, HARDENED 416 STAINLESS STEEL | 2 |
100-185/A – ASSY, SIDE FRAME (Parts List)
100-190/A – ASSY, UPPER NIP ARM (Parts ID)
| PARTS LIST | |||
| REF. NO | PART NUMBER | DESCRIPTION | QTY |
| 1 | 100-130/A | ASSEMBLY, IDLER SPROCKET | 2 |
| 2 | 100-165A | STANDOFF, MALE/FEMALE, M4 X 0.7, STAINLESS STEEL | 2 |
| 3 | 100-183 | BRACKET, CHAIN TENSIONER, ADJUSTMENT | 1 |
| 4 | 100-190/189 | ARM, NIP HEAD, W/ MAIN SHAFT | 1 |
| 5 | 100-195 | HEAD, NIP | 1 |
| 6 | 100-196.1 | SPRING, COMPRESSION, .360″ OD X 1.000″ LONG X .055″ WIRE, STAINLESS STEEL | 2 |
| 7 | 100-197 | BEARING, NIP HEAD | 2 |
| 8 | 100-198 | PLATE, NIP HEAD, SPRING | 1 |
| 9 | 100-211 | EYE BOLT, RIGHT-HAND THREAD | 1 |
| 10 | 100-213 | DOWEL PIN, NIP PRESSURE ADJUSTMENT, 6mm DIA X 40mm LONG, HARDENED STEEL | 1 |
| 11 | NS-HARDWARE | SHIM WASHER, 12mm ID X 24mm OD X 0.2mm THICK, STAINLESS STEEL | 1 |
| 12 | NS-HARDWARE | SHIM WASHER, 8.14mm ID X 13.90mm OD X 0.5mm THICK, STAINLESS STEEL | 4 |
| 13 | NS-HARDWARE | WASHER, FLAT, M6 OVERSIZED, 6.4mm ID X 18mm OD X 1.6mm THICK, ZINC-PLATED STEEL | 1 |
| 14 | NS-HARDWARE | SCREW, SET, M5 X 0.8 X 16mm LONG, ALLEN CONE POINT, ALLOY STEEL | 1 |
| 15 | NS-HARDWARE | SCREW, M5 X 0.8 X 10mm LONG, SOCKET HEAD CAP, 18-8 STAINLESS STEEL | 2 |
| 16 | NS-HARDWARE | SCREW, M6 X 1 X 12mm LONG, SOCKET HEAD CAP, 18-8 STAINLESS STEEL | 1 |
| 17 | NS-HARDWARE | NUT, HEX, M5 X 0.8 X 8mm WIDE X 4mm HIGH, 18-8 STAINLESS STEEL | 1 |
| 18 | NS-HARDWARE | SCREW, M5 X 0.8 X 8mm LONG, PAN HEAD PHILLIPS, 18-8 STAINLESS STEEL | 1 |
| 19 | NS-HARDWARE | SCREW, SET, M6 X 1 X 16mm LONG, ALLEN CUP POINT, 316 STAINLESS STEEL | 2 |
| 20 | NS-HARDWARE | WASHER, M6 REGULAR SPLIT-LOCK, 316 STAINLESS STEEL | 1 |
| 21 | NS-HARDWARE | WASHER, M4 FLAT, 4.3mm ID X 9mm OD X 0.8mm THICK, 18-8 STAINLESS STEEL | 2 |
100-190/A – ASSY, UPPER NIP ARM (Parts List)
100-191/A.1, ASSY, UPPER CONTOUR ROLLER, (SINGLE LIGHT) FOR THIN FLEXIBLES
100-191/A.2, ASSY, UPPER CONTOUR ROLLER, (SINGLE REGULAR) FOR REINFORCED FLEXIBLES
100-191/A.4, ASSY, UPPER CONTOUR ROLLER, (DOUBLE/TRIPLE) FOR 40 MIL AND THICKER HDPE
100-191/A.3, ASSY, UPPER CONTOUR ROLLER, (SINGLE/DOUBLE) FOR UP TO 40 MIL HDPE
100-191/A.1, .2, .3, and .4 – ASSY, UPPER CONTOUR ROLLER (Parts ID)
| PARTS LIST | |||
| REF. NO | PART NO | DESCRIPTION | QTY |
| 1 | 100-010 | SPRING, CONTOUR ROLLER, UPPER, BACKUP | 4 |
| 2 | 100-012 | SPRING, W/ MOUNT, CONTOUR ROLLER, UPPER | 5 |
| 3 | 100-012A | SPRING, W/ MOUNT, CONTOUR ROLLER, UPPER, LIGHT | 1 |
| 4 | 100-191N/A | ASSEMBLY, UPPER CONTOUR ROLLER AXLE | 6 |
| 5 | 100-192 | PLATE, CONTOUR ROLLER UPPER, MOUNT | 4 |
| 6 | NS-HARDWARE | SCREW, M3 X 0.5 X 6mm LONG, PAN HEAD PHILLIPS, 18-8 STAINLESS STEEL | 12 |
| 7 | NS-HARDWARE | SCREW, M4 X 0.7 X 5mm LONG, PAN HEAD PHILLIPS, 18-8 STAINLESS STEEL | 6 |
| 8 | NS-HARDWARE | SCREW, M4 X 0.7 X 8mm LONG, PAN HEAD PHILLIPS, 18-8 STAINLESS STEEL | 6 |
100-191/A.1, .2, .3, and .4 – ASSY, UPPER CONTOUR ROLLER (Parts List)
100-191N/A – ASSY, UPPER CONTOUR ROLLER AXLE (Parts ID)
| PARTS LIST | |||
| REF. NO | PART NUMBER | DESCRIPTION | QTY |
| 1 | 100-191/A | ASSEMBLY, CONTOUR ROLLER NEEDLE BEARING | 2 |
| 2 | 100-193 | AXLE, NEEDLE BEARING CONTOUR ROLLER, UPPER | 1 |
| 3 | NS-HARDWARE | SHIM, .250″ OD X .187″ ID X .032″ THICK, STAINLESS STEEL | 4 |
| 4 | NS-HARDWARE | SCREW, M3 X 0.5 X 6mm LONG, PAN HEAD PHILLIPS, 18-8 STAINLESS STEEL | 2 |
| 5 | NS-HARDWARE | WASHER, M3 REGULAR SPLIT LOCK, 18-8 STAINLESS STEEL | 2 |
100-191N/A – ASSY, UPPER CONTOUR ROLLER AXLE (Parts List)
| PARTS LIST | |
| REF. NO | DESCRIPTION |
| 100-155 | NIP ROLLER, HDPE COARSE KNURL, DUAL TRACK |
| 100-158A | NIP ROLLER, 2″ (50mm), STAINLESS STEEL, FINE KNURL, SINGLE TRACK |
| 100-158ADT | NIP ROLLER, STAINLESS STEEL, FINE KNURL, DUAL TRACK |
| 100-158CN | NIP ROLLER, 2″ (50mm), CARBOXYLATED NITRILE, BLACK, SINGLE TRACK |
| 100-158CN/DT | NIP ROLLER, 2″ CARBOXYLATED NITRILE, DUAL TRACK, BLACK |
| 100-158R | NIP ROLLER, 2″ (50mm) SILICON RUBBER, SINGLE TRACK, TOMATO RED |
100-15XXXX – NIP ROLLERS, Parts ID & Parts List